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Two Js Metalwork

Discover how Two J’s Metalwork designed, fabricated and installed bespoke steelwork for the construction of a new hospital unit at St George’s Hospital, London.

Building the Foundations of Better Healthcare

At Two J’s Metalwork, we take pride in being involved in projects that make a real difference. Our work at St George’s Hospital in London is a great example of this, where we played a key role in the construction of a brand-new hospital unit.

This wasn’t simply a steel fabrication project. It was about creating safe, reliable and long-lasting structures that will support patients, visitors and healthcare professionals for many years to come.

From the earliest construction stages through to the installation of staircases, our team managed every aspect of the fabrication and site fitting, ensuring quality and precision at every step.

The Challenge

Constructing a new hospital unit requires exceptional attention to detail. Every structural element must meet strict safety standards while supporting a busy healthcare environment where reliability is critical.

The project was delivered over multiple phases, with each stage presenting its own technical challenges. Our role was to provide expertly fabricated steelwork that not only met the engineering requirements but also helped keep the build progressing efficiently.

What We Delivered

Our team fabricated and installed a wide range of steelwork throughout the project, including:

Intumescent Painted Structural Steel

We fabricated and applied intumescent paint to structural steelwork at our own facility before installation.

This specialist coating provides enhanced fire protection by expanding when exposed to high temperatures. The protective layer helps insulate the steel, delaying structural failure and giving occupants valuable extra time to evacuate safely in the event of a fire.

Intumescent beams on site

Phase One Structural Steel

During the first phase of the project, we fabricated a steel structure designed to be incorporated directly into the concrete construction.

This early-stage framework provided vital structural support and helped lay the foundations for the new hospital building.

Bespoke Staircase Design and Installation

One of the standout elements of the project was the design, fabrication and installation of several staircases.

A key staircase was fully fabricated in our workshop before being transported to Hull, where our experienced fitting team assembled it. From there, it was delivered to St George’s Hospital and lifted directly into position by crane.

Completing as much work as possible off-site reduced installation time on site, improved efficiency and ensured the staircase was installed accurately with minimal disruption to the wider construction programme.

fabricated metal staircase
beams on site

Designed with Safety at the Forefront

Every staircase was carefully designed with the demands of a modern hospital in mind.

Fire safety was a primary consideration, but the staircases also needed to be wide enough to accommodate high volumes of people during an emergency evacuation. Importantly, they were designed to allow hospital beds to pass through safely, ensuring patients with limited mobility could also be evacuated if required.

It’s this level of planning and attention to detail that helps create healthcare environments that are both practical and safe.

The Result

From structural steelwork to specialist fire protection and access solutions, our team was proud to support the successful construction of this important new hospital unit.

Projects like St George’s Hospital demonstrate the value of combining expert fabrication, careful planning and experienced site installation. By managing both the manufacturing and fitting in-house, we delivered a seamless service that met the high standards expected on a major healthcare development.

We look forward to sharing more images from this project as construction continues.

How Can We Help You?

Looking for a trusted steel fabrication partner for your next project? Two J’s Metalwork provides steel fabrication, structural steelwork and expert site installation, delivering safe and reliable solutions from design through to completion.

From healthcare developments to commercial buildings, our experienced team is ready to help bring your project to life.

We work throughout Crowborough, Surrey, Essex, South London, Kent, West Sussex and East Sussex.

Contact us on 01825 732782 to discuss your requirements.

st georges hospital mesh floor
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